Hose Wrap / Unwrap System (For Flexible Mandrel Hoses)
Model: WRAPMASTER 1000C 
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Hose Wrap / Unwrap Machine RH Head assembly
Penguin Wrapmaster 1000C wraps and unwraps cured tape over flexible mandrels. The machine can wrap hoses of different diameter and use range of tape widths. The operation is completely controlled from the interactive touch screen. The machine ensures that wrapping is done with minimum variation in pitch and at controlled wrap and unwrap tension. The mechanical sub systems are the wrap head, haul-off caterpillar, brand tape feeder and doors.
Specifications
Head drive | 22 kW |
Spool drive | 15 kW |
Caterpillar drive | 3.3 kW |
Brand tape drive | 1.5 kW |
Drives | Servo drive |
HMI 9" | 9" Color touch screen |
Operation | Fully automatic with PLC control |
Caterpillar | Positive drive belt with pressure distributing rollers |
Frame | Heavy duty steel structural frame |
Compressed air | 7 kg/cm2; 30 liters / hour |
Noise level | <75 dB |
PRODUCTION DATA | |
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Mandrel system | Flexible mandrel |
Hose / Cable length | No restriction |
Type of hose | Wire / fabric reinforced |
Pintle bore diameter | upto 80 mm |
Output | upto 60 m / min. |
TAPE SPOOL CAPACITY | |
Core | Taper core with removable section |
Storage | One operational + Two storage |
TAPE | |
Core diameter | 308 mm (12.1") |
Maximum tape spool diameter | 750 mm (30") |
Tape width | 50 mm to 100 mm (1.2"to 4") |
Maximum tape length | 1600 m (5,252 ft) |
Power consumption | <15 kW |
Floor space | 1.4 x 3.0 m |
Weight | 3500 kg |
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Wrapping Head
The head has a wrapping plate and tape spool mounted concentrically on a hollow pintle. The tape spool can be mounted to the spool drive plate by three setscrews. The machine uses ‘C’ type split spool cores.
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Caterpillar
The caterpillar has rubber lined positive drive belts and both the top and bottom belts are power driven. The jaws are opened and closed pneumatically. The front side is covered and provided with a transparent window. Easily accessible for lubrication and adjustments with conveniently located rear doors.
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Sliding door
The machine is provided with sliding doors. Convenient transparent window is provided on the door for the operator to monitor the progress of the operation. This stainless steel door collects the water splashing during the wrapping operation and provides for convenient drainage.
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9" Touch screen
Wrapmaster 1000C is controlled by state-of-the-art controller that communicates with the individual motor drives at high speeds. The operator controls the machine through the interactive touch screen and the push button stations provided in the machine. The machine can be brought to rapid stop in a controlled manner without variation in pitch. The spool motor is controlled in a torque controlled mode and it responds to torque value set through the operator interface.
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Brand tape system
The Wrapmaster 1000C has an unique brand tape feeding and collection system. The system is driven by separate motor with drive and ensures trouble free feeding of brand tape even at high speeds. Short time changeovers from wrap to unwrap mode are possible even when the brand tape system is ON. A simple foolproof tape guide provides convenience and flexibility (and the point of delivery of tape can be adjusted). During unwrapping, the spent tape can be reeled over disposable cores. The traverse arrangement for winding disposable bobbins is conveniently located.
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Drives
The wrapping machine is driven by four electric motors viz. - Head drive motor - Spool drive motor - Caterpillar drive motor and - Brand tape drive motor The motors are driven by precision drives and are synchronized through the dive controllers. The synchronization between the head and caterpillar speed ensures less than ±0.1 % (one in thousand) variation in pitch during wrapping. During unwrapping, the caterpillar responds almost instantaneously to ensure that the tape is unwrapped neatly under control of optic sensors. The machine can be brought to rapid stop in a controlled manner without variation in pitch. The spool motor is controlled accurately to maintain tension set through the operator interface.
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Control panel with AC
Features of Hose Wrap / Unwrap Machine
CLICK HERE FOR Penguin HOSE WRAP / UNWRAP SYSTEM - RIGID MANDREL HOSES
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