Wire Winder - Electronic Brake System

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Wire Winder - Model: PHEW-LO12
Wire winder Model: PHEW-LO12 is a high speed wire bobbin winder designed to ensure consistent quality of winding. This winder has modular let off stations and can be configured as per requirement of the customer.
The constant wire length coupled with constant letoff tension maintained by the digital tension control system ensures catenary measurements that surpass the industry standards. The crossover of the wire strands during the reeving process is avoided by the wire clamping tool and wire holding springs.
The complete process of winding is automated except for loading of the bobbin, attachment of the wire and unloading of the bobbin. The parameters that govern the winding process are loaded from safety for the operator. The entire winging process can be monitored and controlled through operator control panels and push button stations on the winder and the let off module.
Specifications
Bobbin winder | 12 Let-off Station | ||
Main drive | 5.5 kW / 380 V | ||
Ambient temperature of operation | +10º c to 35º c | +10º c to 35º c | |
Electrical connections | (400 v / 50 hz) ± 10% | (400 v / 50 hz) ± 10% | |
Power consumption | 8 kW | 1.5 kW | |
Pneumatic connection | 6 bar | ||
Bobbin dimension | |||
Flange diameter | 50 to 160 mm | ||
Traverse | 50 - 230 mm | ||
Speed of drive spindle (Maximum) | 2600 rpm | ||
Torque of drive spindle | 20 Nm | ||
Pitch range | 0.01 - 12 mm | ||
Wire diameter | 0.19 - 0.4 mm | ||
Wire strength | 5 - 16 N (0.2 - 0.3 wire diameter. |
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Max. speed of wire | 12 m / s (0.3mm wire) |
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Mass | Approx. 850 kg | Approx 950 kg | |
Size (L x B x H) in mm | 1110 x 1560 x 1860 | 2000 x 1250 x 2300 | |
Noise level | less than 83 dB (A) BP 60 |
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Programmings | 99 programs |
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6 - Let-off Stations
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12 - Let-off Stations
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16 let off stations
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Human Machine Interface
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Bobbin
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Wounded Bobbin
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Winders under assembly @ Penguin factory
Features of Wire Winder - Electronic Brake System
- High winding speed : 720m / min.
- Modular Let-off stations with electronic brake system
- Electronically controlled hysteresis brake
- Constant winding speed and controlled wire speed during start and stop
- Digital variable speed servo drive
- Digital tension control system
- HMI (Human Machine Interface) 7” Colour touch screen
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