Rubber Hose Machines

PRODUCT DESCRIPTION INDUSTRY USED

Hose Wrap / Unwrap Machine - For Flexible Mandrel Hoses

Penguin Wrapmaster 1000C wraps and unwraps cured tape over flexible mandrels. The machine can wrap hoses of different diameter and use range of tape widths. The operation is completely controlled from the interactive touch screen. The machine ensures that wrapping is done with minimum variation in pitch and at controlled wrap and unwrap tension. The mechanical sub systems are the wrap head, haul-off caterpillar, brand tape feeder and doors.

Concentric tape wrapping and unwrapping for flexible hoses.

Production speed: upto 60 meter per min.

 

hose wrap unwrap system for rigid hoses

Hose Wrap / Unwrap Machine - For Rigid Mandrel Hoses

Penguin Wrapmaster 600RC wraps and unwraps cured tape over rigid mandrels. The machine can wrap hoses of different diameter and use range of tape widths. The operation is completely controlled from the interactive touch screen. The machine ensures that wrapping is done with minimum variation in pitch and at controlled wrap and unwrap tension. The mechanical sub systems are the wrap head, haul-off caterpillar, brand tape feeder and doors

Concentric tape wrapping and unwrapping for flexible hoses.

Production speed: upto 35 meter per min.

uhmwpe film wrapper

UHMWPE Film Wrapper

UHMWPE Film wrapped over rigid mandrels

To manufacture rigid mandrel hoses wrapped with UHMWPE Film

silicon hose building machine

Hose Building Machine

The Penguin Hose Building Machine is designed to apply layers of silicon / fabric / reinforced silicon to build silicon hoses / hand made hoses.

To build solicon / hand made hoses applied with layers of silicon / fabric / reinforced silicon

wire braiding machine

Wire Braider

Penguin braiding machines are built with design and material perfected over years of experience in building a range of braiding machines & are engineered for precision braiding of high performance high pressure hoses. The modular design makes it possible to tailor the machine to suit the requirement of the customer.

Suitable for braiding – High tensile brass coated
steel wire, Stainless steel wire

yarn braiding machine

Yarn Braider

Penguin braiding machines are characterized by high productivity, simplicity and excellence in performance. The hoses manufactured by these machines are far superior to conventional hoses in strength, appearance and durability.

Suitable for braiding – Different yarns
like Kevlar, Aramid, Nylon, Polyester (Coated
and Uncoated)

take-up / let-off system for braiding machines

Take up / Let Off Systems - For Braiders

The Penguin Servo Braider Take - Up Machine is an attachment to braiding machine. It is required when hose is built on flexible mandrels. The inner layer of rubber lining is extruded on flexible mandrel and is coiled on to supply drums. These supply drum feeds out the hose into the braider. The hose with single or multiple layers of braid over is taken up by the take-up drum mounted on the take-up.

Heavy duty hose reel let-off and take-up system with synchronization with braiding machines.

take-up / let-off system for extruders / haul-off caterpillars

Take up / Let Off Systems - For Extruders

Penguin winders and unwinders includes precision winding of hydraulic, air-condition hose onto steel drums before vulcanization and after vulcanization. Pneumatic and hydraulic lifting are used for the winders according to the need. Safety controls with servo motors for high precision winding is the need of the current scenario.

Heavy duty hose reel let-off and take-up system with synchronization with hose wrapping system.

hose knitting machine - batch process

Hose Knitting Machine - Batch Process

Penguin hose knitting machine are world class machines for the knitted hose industry. Most of the radiator hose manufacturers in India and abroad use Penguin hose knitting machines and produce very high quality knitted hoses. A high speed version of the machine includes to the synchronized with the extruders, so as not to compromise the speed and production.

To manufacture hoses knitted with different yarns like Aramid, Kevlar, Polyester etc.,

hose knitting machine - continuous online process

Hose Knitting Machine - Continuous Online Process

The machine can be used with both cotton or rayon yarn. The knitting process is closely controlled to ensure a perfect knit structure that is built over the hose at suitable tensions. Thus high performance can be achieved from the end product.

Radiator hoses, fuel hoses and other hoses.

Yarn type: Dipped or un-dipped (Aramid, Polyester, Rayon)

Rubber types: EPDM, NBR, NBR/PVC, CR, EACM, CSM, CPE .

yarn spiraling machine

Yarn Spiraler

Penguin Spiraling machines are used in the construction of spiral structure of yarn over rubber hose. Spiraling is donw to increase the strength of rubber hose. The spiraled rubber hose can be used in production of low and medium pressure hoses.

To manufacture rubber hoses with spiral structure of yarn over it.

 

 

 

wire winder electronic brake system

Wire Winder - Electronic Brake System

Wire winder Model: PHEW-LO12 is a high speed wire bobbin winder designed to ensure consistent quality of winding. This winder has modular let off stations and can be configured as per requirement of the customer.

  • To wind wire boobins at High winding speed of 720m / min.

 

wire winder electronic brake system

Wire Winder - Mechanical Brake System

A precision parallel winder designed to ensure highest quality in winding bobbins for use in braiding machines. The standard machine is provided with twelve stations with conventional mechanical brake type let-off. The machine uses a traversing beak mechanism with compensator rather than the conventional traversing bobbin design.

  • Constant wire speed upto 400 m / min.
extruder caterpillar haul-off

Haul-off Caterpillar / Extruder

Penguin manufactures caterpillars with modular concepts for utilization in various applications like hose extrusion, hose printing line, braiding line etc.

Applications like hose extrusion, hose printing line, braiding line etc.

tape wet and winding machine

Tape wet & Winder

Penguin tape wetting and winding machine is a high precision machine for winding silicon solution/ soap solution, nylon tape, that is used for hydraulic hose industry for wrapping/ unwrapping. The machine winds the nylon tape with constant tension and perfect immersion of the solution for its suitable application.

Winding speed: upto 100 m / min.

hose cutter

Hose Cutter

  • Hoses from coils are automatically measured and cut.
  • Machine is controlled by PLC provided with HMI which allows to setup different haul off speed.

Cutting machine for hydraulic and Non hydraulic hoses.

     

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