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Automatic carpet roll packing

This automatic polypropylene woven roll wrapping machine consists of two modules with automatic roll wrapping section and Roll storage conveyor system. The main feature are Roll wrapper, Roll stopper, Roll ejector, Automatic film cutting and holding device, Automatic film attachment device. The concept of zone conveying eliminates build up of excessive pressure and load on the conveyor systems. The same may be used for carpet rolls and denim rolls.
Penguin engineers
Manufactured by: Penguin Engineers
Model: Automatic carpet roll packing

View the video of Automatic roll packing

About the machine

Auto Carpet/  Fabric roll wrapper Penguin carpet/ fabric roll wrapping machine packing denim rolls, carpet rolls - at Carpet industry.

Stretch wrapping is the most economical way of Roll packing. This model is used for packing PP woven rolls, with upto 5.4meter width. It can also be used to pack rolls of many items like denim fabric, carpets, curtain cloth, paper, film etc.

This automatic PP woven roll wrapping machine consists of two modules with automatic roll wrapping section and Roll storage conveyor system. The main feature of the Roll wrapper, Roll stopper, Roll ejector, Automatic film cutting and holding device, Automatic film attachment device. The concept of zone conveying eliminates build up of excessive pressure and load on the conveyor systems.

Penguin Stretch Wrapping Machine offers the most profitable way to pack your valuable goods by saving in cost of film, labour and power. Penguin machines are from the leaders in stretch wrapping and are in use at various industries all over India and Abroad.
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Applications

Fabric roll wrapper
Automatic conveyor system for transporting fabric rolls to the wrapping section
Wrapper for fabric rolls
Fabric rolls being conveyed to the wrapping section
Fabric rolls being streched wrapped while some rolls are in stack at the ramp and conveyor


Specifications

CAPACITY  
Rolls/Hour 25 rolls
Weight/ Roll 400 kgs *
Roll width min 500 mm *
Roll Width max 5.4 m*
Machine  
Roller Height (above GL)= 350 mm
Speed 15 meters/minute
Maximum stretch 300%
Installed power 11 kw, 440V, 3 phase<
Film Details  
Material LLDPE - Stretch Film
Film width 250 to 500 mm
Film thickness 12-35µ (23µ recommended)
Core diameter 76 mm
Maximum film diameter 250 mm
* We also offer custom built machines to suit your product requirements

Features

Fully automatic packing machine with automatic conveyor system
Highly economical and huge savings over shrink packing/gunny bundles
Suitable for packing any rolls of PP woven rolls, denim cloth, curtain cloth, carpets, foam sheets, upholsteries, fabrics, film, paper etc.
Occupies less space
High productivity 15 rolls/hour
Tremendous savings in labour, time and money
Highly durable dust and moisture proof packing
Powered Pre-Stretch unit to minimize film consumption
Variable stretch percentage up to 300%
Adjustable traverse to suit different roll width
Controlled film tension
Variable Overlap, Variable End Reinforcements, Variable Stretch Percentage and Variable Roller Speed
Digital counters for end reinforcement wrap setting, film consumption and stretch percentage display
Simple to operate, sturdy & safety control panel
Cradle for easy loading of film
Easy loading and unloading of Fabric roll and ease of integration into conveyor lines
High energy saving-more than 90% saving over shrink wrapping
Minimum service points
Payback period is only few months
Excellent after-sales-service support
12 months warranty

More on Penguin Stretch Wrapping Machine: Model Fabric Roll with automatic conveyors

It is a real fact that for all those weaving industries where the production is huge, handling Cloth Rolls for local transportation or for exports, without affecting their Quality, will always be a problem, unless & until the above machine is introduced.

This machine is ideally suitable for large weaving mills manufacturing heavier and wider-width cloth rolls like Denim Fabrics, Carpets, Upholsteries, where cloth in Roll-Forms are to be protected from dust & moisture when in storage and in subsequent transportation. The automated operation cycle can be programmed and monitored through microprocessor interface. This machine saves huge labour costs as well as packing time apart from convenience while loading trucks / containers when dispatched from mills. Changing over from Shrink wrapping to this type of Stretch Wrapping, gives huge amount of savings in power costs, and hence its cost of investment is paid back within 'few months'.

The Automatic roll wrapper is built around a specially designed roll wrapper which can stretch wrap rolls upto 500mm diameter and 5.4m width.
Roll wrapper: It receives rolls from the storage and indexing conveyor and automatically attaches the film and completes the wrapping operation in an automated cycle.
Roll stopper: The roll stopper is a pneumatically operated device. The roll is delivered from the ramp and rolls down into the wrapper. The roll stopper stops the roll so that the roll is positioned over the drive rollers. Its operation is synchronized with the roll feeding arrangements.
Roll ejection: On completion of the wrapping process, the wrapped rolls are ejected by electronically operated kicker arm. The movement of the arm is synchronized with the roll feeding system and the roll stopper so that there is no accidental fowling between the mechanisms on roll.
Cut: On completion of the wrapping process, the device moves out to hold the film and detaches it from the roll through a hot wire cutter.
Attachment: The film is attached to the rolls by the gripper mechanism.
The above systems are automated and sequenced through a Programmable Logic Controller (PLC).

Storage conveyors
This system receives the roll places at the front end of the conveyor and conveys it up and collates the rolls. The concept of zone conveying eliminates build up of excessive pressure and load on the conveyor systems. The conveyor comes to rest when their storage capacity is reached. The automated cycle of operation ensures indexed feeding of rolls and automated receipt of rolls.

It is easy to operate & very simple to maintain; it is sturdy & user friendly; it can accommodate even wider width - bigger diameter fabric rolls & stretch wrap them quickly. This machine is using 220 V, 1-phase, 15 Amps, & 1.5 KW power supply.