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Hose wrapping machine - Model Wrapmaster 1000C

Penguin hose wrapping machine for flexible mandrels is a high speed state-of-the-art machine with servo controls to accurately match the pitch and tension of the spool tape at high speeds of upto 1000rpm.
Brand: Penguin engineers
Manufactured by: Penguin Engineers
Model: Wrapmaster 1000C

View the video of Wrapmaster 1000C - Wrapping Operation

View the video of Wrapmaster 1000C - Unwrapping Opertation

 

Hose wrapping machine - Flexible hose Penguin hose wrapping machine for flexible mandrels and cables including hydraulic hoses, pneumatic hoses and mandrel-less hoses at Hydraulic hose manufacturing plant.

THE MACHINE

Penguin Wrap Master 1000C wraps and unwraps mandrel at speeds upto 1000 rpm. Hoses manufactured on flexible mandrels and cables that are flexible can be wrapped using suitable supports.

The machine occupies minimum floor space with steel fabricated body. The rotating head is maintenance free. Production speeds upto 60m/min ensure high productivity with better utilization of the machine. Reliable and efficient positive non-slip conveyor drives are used.

Ergonomic machine design with PLC controls provides ease of operation. Motor drives along with electronic servo motor synchronization makes it a state-of-the-art machine. The pitch rate, tension level and speed datas can be set by PLC.

The state-of-the-art Penguin Hose Wrapping and Unwrapping System wraps the product spirally with tapes.

Automatic Brand Tape placement and removal is possible with separate Servo motors.

 

Features

High speed wrapping/unwrapping upto 60 meters/min
Controlled high tension wrapping upto 15 kg tension
Variable tape width and overlap percentage
Delicate handling of hoses
User -friendly HMI with 10" touch screen
Ergonomic machine design
High speed wrapping head
Traverse arrangement for brand tape removal
Maintenance free head system
Efficient brand tape system for perfect laying
Release solution collecting system
Electrical and pneumatic brakes for rapid stop
Pneumatic door operating system
Hose guide tubes for wrapping different size of hoses

 

 

SPECIFICATIONS

Head Drive
15 kW
Spool Drive
11 kW
Caterpillar Drive
3.3 kW
Brand Tape Drive
1.5 kW
Drives
Servo drives
HMI
10” Colour touch screen
Operation
Fully automatic with PLC control
Hose Feeding
Take-off caterpillar
Frame
Heavy duty structural steel frame
Caterpillar
Positive drive belt with pressure distributing rollers
Compressed Air
7 Kg/Sqcm; 30 liters/hour
Production Data:
Mandrel system
Flexible mandrel
Hose/ Cable length
No restriction
Type of hose
Wire/ fabric reinforced
Hose diameter
Upto 70 mm
Output
Upto 60 m/ min
Tape Spool Capacity:
Core
Taper core with removable section
Storage
One operational + Two storage
Tape:
Core diameter
308 mm (12.125”)
Maximum tape diameter
752 mm (30”)
Maximum tape length
1600 m (5,250ft)
Width range
50 mm to 100 mm (2 - 4”)
Floor space
1.4 x 3.0 M
Weight
3500 Kg
Power consumption
<15 kW