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Penguin Hose Wrap/ Unwrap Systems- (Rigid Mandrels) Model: Wrapmaster 600RC

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Hose wrapping machine - Model Wrapmaster 600RC

Penguin hose wrapping machine for rigid mandrels is a high speed state-of-the-art machine with servo controls to accurately match the pitch and tension of the spool tape at high speeds of upto 600rpm.
Brand: Penguin engineers
Manufactured by: Penguin Engineers
Model: Wrapmaster 600RC

View the video of Wrapmaster 600RC - Wrapping Operation

View the video of Wrapmaster 600RC - Unwrapping Opertation

 

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Penguin Wrap Master 600RC wraps and unwraps mandrel at speeds upto 600 rpm. Hoses manufactured on rigid mandrels that are flexible can be wrapped using suitable supports.

The machine occupies minimum floor space with steel fabricated body. The rotating head is maintenance free. Production speeds upto 35m/min ensure high productivity with better utilization of the machine. Reliable and efficient positive non-slip conveyor drives are used.

Ergonomic machine design with PLC controls provides ease of operation. Motor drives along with electronic servo motor synchronization make it a state-of-the-art machine. The pitch rate, tension level and speed datas can be set by PLC.

The state-of-the-art Penguin Hose Wrapping and Unwrapping System wraps the product spirally with tapes.

Automatic Brand Tape placement and removal is possible with separate Servo motors.

 

FEATURES

• High speed wrapping/unwrapping upto 35 meters/min
• Controlled high tension wrapping upto 15 kg tension
• Variable tape width and overlap percentage
• Delicate handling of hoses
• User -friendly HMI with 10" touch screen
• Ergonomic machine design
• High speed wrapping head
• Traverse arrangement for brand tape removal
• Maintenance free head system
• Efficient brand tape system for perfect laying
• Release solution collecting system
• Electrical and pneumatic brakes for rapid stop
• Pneumatic door operating system
• Hose guide tubes for wrapping different size of hoses

 

 

 

SPECIFICATIONS

Head Drive
15 kW
Spool Drive
11 kW
Caterpillar Drive
4.65 kW
Brand Tape Drive
1.5 kW
Drives
Servo drives
HMI
10” Colour touch screen
Operation
Fully automatic with PLC control
Hose Feeding
Take-off caterpillar
Frame
Heavy duty structural steel frame
Caterpillar
Positive drive belt with pressure distributing rollers
Compressed Air
7 Kg/Sqcm; 30 liters/hour
Noise Level
<75 dB
Production Data:
Mandrel system
Rigid mandrel
Hose/ Cable length
No restriction
Type of hose
Wire/ fabric reinforced
Hose diameter
Upto 70 mm
Output
Upto 35 m/ min
Tape Spool Capacity:
Core
Taper core with removable section
Storage
One operational + One storage 
Tape:
Core diameter
308 mm (12.125”)
Maximum tape diameter
752 mm (30”)
Maximum tape length
1600 m (5,250ft)
Width range
50 mm to 100 mm (2 - 4”)
Floor space
1.6 x 3.5 M
Weight
4500 Kg
Power consumption
<15 kW